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@sbryngelson sbryngelson commented Nov 22, 2025

User description

User description

2 rank hanging timeout

PR Type

Enhancement, Bug fix

Description

  • Add timeout mechanism for 2-rank MPI test cases to catch hung processes

  • Implement subprocess timeout handling with partial output preservation

  • Add --timeout CLI argument with 1000-second default for test execution

  • Update dependency versions (cantera and pyrometheus repository)

Diagram Walkthrough

flowchart LR
  A["CLI Argument<br/>--timeout"] --> B["Case.run()<br/>Apply timeout for 2-rank"]
  B --> C["subprocess.TimeoutExpired<br/>Exception Handler"]
  C --> D["Save partial output<br/>& raise MFCException"]
Loading

File Walkthrough

Relevant files
Enhancement
args.py
Add timeout CLI argument for test execution                           

toolchain/mfc/args.py

  • Add --timeout argument to test command group with 1000-second default
  • Help text specifies timeout is for 2-rank test cases to catch hung MPI
    runs
+1/-0     
case.py
Apply timeout to 2-rank case execution                                     

toolchain/mfc/test/case.py

  • Extract timeout value from CLI arguments only for 2-rank cases (ppn ==
    2)
  • Pass timeout parameter to common.system() call for subprocess
    execution
  • Timeout is None for non-2-rank cases, allowing unlimited execution
    time
+10/-1   
Error handling
test.py
Handle timeout exceptions with partial output preservation

toolchain/mfc/test/test.py

  • Import subprocess module to handle TimeoutExpired exceptions
  • Wrap both pre-simulation and post-process test runs in try-except
    blocks
  • Catch subprocess.TimeoutExpired and save partial stdout before raising
    MFCException
  • Provide detailed error messages including timeout duration, case info,
    and command
+47/-4   
Dependencies
pyproject.toml
Update dependency versions and sources                                     

toolchain/pyproject.toml

  • Change cantera dependency from pinned version ==3.1.0 to flexible
    >=3.1.0
  • Update pyrometheus repository URL from wilfonba fork to sbryngelson
    fork
+2/-2     

CodeAnt-AI Description

Time out 2-rank MPI tests to avoid hung runs

What Changed

  • Added a --timeout option (default 1000s) so the test CLI now limits 2-rank executions.
  • Enforced the timeout when running the main and post-process phases for two-rank cases, preserving any partial output and surfacing a clear error that points to the saved logs and MPI hang suspicion.
  • Updated dependency sources so cantera installs any version ≥3.1.0 and pyrometheus now comes from the sbryngelson OpenMPTest fork.

Impact

✅ Fewer hung two-rank MPI tests
✅ Clearer MPI hang diagnostics
✅ Predictable dependencies for MPI builds

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@sbryngelson sbryngelson requested review from a team and Copilot November 22, 2025 16:30
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Walkthrough

The changes implement timeout handling for test execution in the MFC toolchain. A new --timeout CLI option is added to specify timeouts for 2-rank test cases, with timeout values threaded through the test execution pipeline. Explicit exception handling captures subprocess timeout events, preserves partial output, and raises detailed exceptions with diagnostic information.

Changes

Cohort / File(s) Summary
CLI timeout configuration
toolchain/mfc/args.py
Added --timeout integer argument (default 1000) to test command parser via add_common_arguments
Test execution with timeout
toolchain/mfc/test/case.py, toolchain/mfc/test/test.py
Integrated timeout parameter into test system calls; wrapped pre-sim (2-rank) and post-sim (test_all path) phases in try/except blocks to catch subprocess.TimeoutExpired, save partial output, and raise MFCException with timeout details
Dependency updates
toolchain/pyproject.toml
Relaxed cantera constraint from ==3.1.0 to >=3.1.0; updated pyrometheus git source from wilfonba/pyrometheus-wilfong.git to sbryngelson/pyrometheus-bryngelson.git (OpenMPTest tag preserved)

Sequence Diagram

sequenceDiagram
    participant User
    participant TestPipeline as Test Pipeline
    participant SystemCall as system.call()
    participant Subprocess as Subprocess

    User->>TestPipeline: Execute test (--timeout 1000)
    TestPipeline->>TestPipeline: Extract timeout from ARG("timeout")
    TestPipeline->>SystemCall: Call with timeout parameter
    
    rect rgb(200, 220, 255)
    Note over SystemCall,Subprocess: Normal Completion Path
    SystemCall->>Subprocess: Run process
    Subprocess-->>SystemCall: Completes within timeout
    SystemCall-->>TestPipeline: stdout
    TestPipeline->>TestPipeline: Write full output
    TestPipeline-->>User: Success
    end
    
    rect rgb(255, 200, 200)
    Note over SystemCall,Subprocess: Timeout Path
    SystemCall->>Subprocess: Run process
    Subprocess-->>SystemCall: TimeoutExpired (exceeds 1000s)
    SystemCall-->>TestPipeline: subprocess.TimeoutExpired
    TestPipeline->>TestPipeline: Catch exception
    TestPipeline->>TestPipeline: Save partial stdout
    TestPipeline-->>User: MFCException with timeout details
    end
Loading

Estimated code review effort

🎯 2 (Simple) | ⏱️ ~10–15 minutes

  • The argument addition in args.py is straightforward (single new option).
  • Timeout threading through case.py is a direct parameter pass-through.
  • The try/except blocks in test.py follow a consistent pattern across two code paths, making the logic easy to follow.
  • Dependency updates are configuration changes requiring no logic review.

Poem

🐰 A timeout for tests, oh what a delight!
No more hanging forever in the endless night,
With partial output saved for debugging cheer,
And clearer exceptions to make the path clear!
The rabbit hops forward with timeouts in tow! 🎯

Pre-merge checks and finishing touches

✅ Passed checks (3 passed)
Check name Status Explanation
Title check ✅ Passed The title 'hangtimeout for 2 rank cases' directly reflects the main objective of the PR—adding timeout handling for 2-rank test cases to prevent hung processes.
Docstring Coverage ✅ Passed No functions found in the changed files to evaluate docstring coverage. Skipping docstring coverage check.
Description check ✅ Passed The pull request description provides comprehensive details including objectives, implementation approach with a diagram, detailed file walkthrough with code changes, and clear impact summary.
✨ Finishing touches
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🧪 Generate unit tests (beta)
  • Create PR with unit tests
  • Post copyable unit tests in a comment

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PR Reviewer Guide 🔍

Here are some key observations to aid the review process:

⏱️ Estimated effort to review: 2 🔵🔵⚪⚪⚪
🧪 No relevant tests
🔒 No security concerns identified
⚡ Recommended focus areas for review

Possible Issue

timeout is applied only when self.ppn == 2. If a hung condition can occur with other ranks or if ppn is not a reliable proxy for rank count, this may miss timeouts. Validate that 2-rank is the only target scenario or consider a more robust condition.

# Enforce per-test timeout only for 2-rank cases (to catch hangs)
timeout = ARG("timeout") if self.ppn == 2 else None
return common.system(
    command,
    print_cmd=False,
    text=True,
    stdout=subprocess.PIPE,
    stderr=subprocess.STDOUT,
    timeout=timeout
)
Duplicate Logic

The TimeoutExpired handling (decode partial stdout, write file, raise MFCException) is duplicated for pre-sim and post-process paths. Consider extracting into a helper to avoid divergence and ease maintenance.

try:
    cmd = case.run([PRE_PROCESS, SIMULATION], gpus=devices)
except subprocess.TimeoutExpired as exc:
    # Save any partial stdout we have
    partial_output = ""
    if exc.stdout:
        try:
            partial_output = exc.stdout.decode() if isinstance(exc.stdout, bytes) else exc.stdout
        except Exception:
            partial_output = str(exc.stdout)

    if partial_output:
        common.file_write(out_filepath, partial_output)

    raise MFCException(
        f"Test {case} (2-rank case): Timed out after {ARG('timeout')} seconds.\n"
        f"This suggests the MPI job may have hung or deadlocked.\n"
        f"Partial output (if any) saved to {out_filepath}.\n"
        f"Case dictionary: {case.get_filepath()}.\n"
        f"Command: {' '.join(str(x) for x in exc.cmd)}"
    ) from exc
Robustness

In the exception message, exc.cmd is joined assuming it is iterable of strings. If it is a single string or contains non-str values, this could raise or produce unclear output. Consider normalizing via shlex.join(...) when a list, or str(exc.cmd).

raise MFCException(
    f"Test {case} (2-rank case): Timed out after {ARG('timeout')} seconds.\n"
    f"This suggests the MPI job may have hung or deadlocked.\n"
    f"Partial output (if any) saved to {out_filepath}.\n"
    f"Case dictionary: {case.get_filepath()}.\n"
    f"Command: {' '.join(str(x) for x in exc.cmd)}"
) from exc

@codeant-ai codeant-ai bot added the size:M This PR changes 30-99 lines, ignoring generated files label Nov 22, 2025
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High-level Suggestion

The current timeout logic is limited to 2-rank tests. It should be generalized to apply to all multi-process tests (where ppn > 1) to prevent hangs in any MPI-based test. [High-level, importance: 7]

Solution Walkthrough:

Before:

# toolchain/mfc/test/case.py
class TestCase(case.Case):
    def run(self, ...):
        # ...
        # Enforce per-test timeout only for 2-rank cases (to catch hangs)
        timeout = ARG("timeout") if self.ppn == 2 else None
        return common.system(..., timeout=timeout)

# toolchain/mfc/test/test.py
def _handle_case(...):
    try:
        case.run(...)
    except subprocess.TimeoutExpired as exc:
        raise MFCException(f"Test {case} (2-rank case): Timed out...")

After:

# toolchain/mfc/test/case.py
class TestCase(case.Case):
    def run(self, ...):
        # ...
        # Enforce per-test timeout for all multi-rank cases
        timeout = ARG("timeout") if self.ppn > 1 else None
        return common.system(..., timeout=timeout)

# toolchain/mfc/test/test.py
def _handle_case(...):
    try:
        case.run(...)
    except subprocess.TimeoutExpired as exc:
        raise MFCException(f"Test {case} (multi-rank case): Timed out...")

Comment on lines +150 to +159
# Enforce per-test timeout only for 2-rank cases (to catch hangs)
timeout = ARG("timeout") if self.ppn == 2 else None
return common.system(
command,
print_cmd=False,
text=True,
stdout=subprocess.PIPE,
stderr=subprocess.STDOUT,
timeout=timeout
)
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Suggestion: Add validation to ensure the timeout value is positive before passing it to common.system. If the value is non-positive, it should be set to None to prevent an unhandled ValueError. [possible issue, importance: 8]

Suggested change
# Enforce per-test timeout only for 2-rank cases (to catch hangs)
timeout = ARG("timeout") if self.ppn == 2 else None
return common.system(
command,
print_cmd=False,
text=True,
stdout=subprocess.PIPE,
stderr=subprocess.STDOUT,
timeout=timeout
)
# Enforce per-test timeout only for 2-rank cases (to catch hangs)
timeout = None
if self.ppn == 2:
val = ARG("timeout")
if val > 0:
timeout = val
return common.system(
command,
print_cmd=False,
text=True,
stdout=subprocess.PIPE,
stderr=subprocess.STDOUT,
timeout=timeout
)


out_filepath = os.path.join(case.get_dirpath(), "out_pre_sim.txt")

try:
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Suggestion: Extract the duplicated subprocess.TimeoutExpired exception handling logic into a new helper function to reduce code redundancy and improve maintainability. [general, importance: 6]

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Copilot finished reviewing on behalf of sbryngelson November 22, 2025 16:33
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Pull request overview

This PR adds timeout handling for 2-rank MPI test cases to catch hung or deadlocked processes. The changes enable per-test timeouts specifically for 2-rank cases, which appear to be more prone to hanging, and provide detailed error messages when timeouts occur.

Key Changes:

  • Added --timeout argument (default: 1000 seconds) to test command that applies only to 2-rank test cases
  • Implemented timeout exception handling with partial output capture and detailed error messages
  • Updated dependency constraints: relaxed cantera version to >=3.1.0 and switched pyrometheus repository from wilfonba to sbryngelson fork

Reviewed changes

Copilot reviewed 4 out of 4 changed files in this pull request and generated 4 comments.

File Description
toolchain/pyproject.toml Relaxed cantera version constraint from ==3.1.0 to >=3.1.0 and switched pyrometheus repository to sbryngelson fork
toolchain/mfc/test/test.py Added subprocess import and implemented timeout exception handling in two test execution paths (pre/sim and post-process) with partial output capture
toolchain/mfc/test/case.py Added conditional timeout enforcement for 2-rank cases (ppn==2) in the test run method
toolchain/mfc/args.py Added --timeout command-line argument with default value of 1000 seconds for 2-rank test cases

common.file_write(out_filepath, partial_output)

raise MFCException(
f"Test {case} (2-rank case): Timed out after {ARG('timeout')} seconds.\n"
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The error message hardcodes "2-rank case" but should dynamically reference the actual ppn value from the test case. Consider using f"Test {case} ({case.ppn}-rank case): Timed out..." to make the message more accurate and maintainable, especially if the timeout logic is ever extended to other ppn values.

Suggested change
f"Test {case} (2-rank case): Timed out after {ARG('timeout')} seconds.\n"
f"Test {case} ({case.ppn}-rank case): Timed out after {ARG('timeout')} seconds.\n"

Copilot uses AI. Check for mistakes.
common.file_write(out_filepath, partial_output)

raise MFCException(
f"Test {case} (2-rank case, post-process): Timed out after {ARG('timeout')} seconds.\n"
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The error message hardcodes "2-rank case" but should dynamically reference the actual ppn value from the test case. Consider using f"Test {case} ({case.ppn}-rank case, post-process): Timed out..." to make the message more accurate and maintainable, especially if the timeout logic is ever extended to other ppn values.

Suggested change
f"Test {case} (2-rank case, post-process): Timed out after {ARG('timeout')} seconds.\n"
f"Test {case} ({case.ppn}-rank case, post-process): Timed out after {ARG('timeout')} seconds.\n"

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# Chemistry
"cantera==3.1.0",
"cantera>=3.1.0",
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[nitpick] The version constraint for cantera was changed from ==3.1.0 to >=3.1.0. While this allows for updates, it could potentially allow future major versions (e.g., 4.x) that might introduce breaking API changes. Consider using >=3.1.0,<4.0.0 to allow minor and patch updates while preventing breaking changes from major version updates.

Suggested change
"cantera>=3.1.0",
"cantera>=3.1.0,<4.0.0",

Copilot uses AI. Check for mistakes.
Comment on lines +199 to +219
try:
cmd = case.run([PRE_PROCESS, SIMULATION], gpus=devices)
except subprocess.TimeoutExpired as exc:
# Save any partial stdout we have
partial_output = ""
if exc.stdout:
try:
partial_output = exc.stdout.decode() if isinstance(exc.stdout, bytes) else exc.stdout
except Exception:
partial_output = str(exc.stdout)

if partial_output:
common.file_write(out_filepath, partial_output)

raise MFCException(
f"Test {case} (2-rank case): Timed out after {ARG('timeout')} seconds.\n"
f"This suggests the MPI job may have hung or deadlocked.\n"
f"Partial output (if any) saved to {out_filepath}.\n"
f"Case dictionary: {case.get_filepath()}.\n"
f"Command: {' '.join(str(x) for x in exc.cmd)}"
) from exc
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The timeout handling logic is duplicated between this block (lines 199-219) and lines 264-284. Consider extracting this into a helper function that takes the case, command callable, out_filepath, and optional context string (e.g., "post-process") as parameters. This would improve maintainability and ensure consistent error handling.

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Actionable comments posted: 0

🧹 Nitpick comments (1)
toolchain/mfc/test/test.py (1)

264-285: Consider extracting timeout handling into a helper function.

This timeout handling block is nearly identical to lines 199-220. To reduce duplication and improve maintainability, consider extracting the common logic into a helper function.

Example refactor:

def _run_with_timeout_handling(case: TestCase, targets: list, devices: typing.Set[int], out_filepath: str, phase_description: str = "") -> subprocess.CompletedProcess:
    """Run case with timeout handling, saving partial output on timeout."""
    try:
        return case.run(targets, gpus=devices)
    except subprocess.TimeoutExpired as exc:
        # Save any partial stdout we have
        partial_output = ""
        if exc.stdout:
            try:
                partial_output = exc.stdout.decode() if isinstance(exc.stdout, bytes) else exc.stdout
            except Exception:
                partial_output = str(exc.stdout)
        
        if partial_output:
            common.file_write(out_filepath, partial_output)
        
        phase = f" ({phase_description})" if phase_description else ""
        raise MFCException(
            f"Test {case}{phase}: Timed out after {ARG('timeout')} seconds.\n"
            f"This suggests the MPI job may have hung or deadlocked.\n"
            f"Partial output (if any) saved to {out_filepath}.\n"
            f"Case dictionary: {case.get_filepath()}.\n"
            f"Command: {' '.join(str(x) for x in exc.cmd)}"
        ) from exc

Then replace both blocks with calls to this helper:

# Pre-processing/simulation
cmd = _run_with_timeout_handling(case, [PRE_PROCESS, SIMULATION], devices, out_filepath)
common.file_write(out_filepath, cmd.stdout)

# Post-processing (if test_all)
cmd = _run_with_timeout_handling(case, [PRE_PROCESS, SIMULATION, POST_PROCESS], devices, out_filepath, "post-process")
common.file_write(out_filepath, cmd.stdout)
📜 Review details

Configuration used: CodeRabbit UI

Review profile: CHILL

Plan: Pro

📥 Commits

Reviewing files that changed from the base of the PR and between 22af239 and febfdcf.

📒 Files selected for processing (4)
  • toolchain/mfc/args.py (1 hunks)
  • toolchain/mfc/test/case.py (1 hunks)
  • toolchain/mfc/test/test.py (3 hunks)
  • toolchain/pyproject.toml (1 hunks)
🧰 Additional context used
🧬 Code graph analysis (2)
toolchain/mfc/test/case.py (2)
toolchain/mfc/state.py (1)
  • ARG (85-93)
toolchain/mfc/common.py (1)
  • system (34-41)
toolchain/mfc/test/test.py (3)
toolchain/mfc/test/case.py (1)
  • run (127-159)
toolchain/mfc/common.py (2)
  • file_write (44-54)
  • MFCException (31-32)
toolchain/mfc/state.py (1)
  • ARG (85-93)
🪛 Ruff (0.14.5)
toolchain/mfc/test/test.py

207-207: Do not catch blind exception: Exception

(BLE001)


213-219: Avoid specifying long messages outside the exception class

(TRY003)


272-272: Do not catch blind exception: Exception

(BLE001)


278-284: Avoid specifying long messages outside the exception class

(TRY003)

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🔇 Additional comments (6)
toolchain/mfc/args.py (1)

100-100: LGTM!

The new --timeout argument is well-defined with a reasonable default value and clear help text. It aligns with the PR objective to handle timeout for 2-rank test cases.

toolchain/mfc/test/case.py (1)

150-159: LGTM!

The timeout implementation correctly applies to 2-rank cases only (when ppn == 2) and properly integrates with the new --timeout CLI argument. The timeout is passed to common.system(), which forwards it to subprocess.run() via **kwargs.

toolchain/mfc/test/test.py (2)

1-1: LGTM!

The subprocess import is needed for the TimeoutExpired exception handling introduced in this PR.


199-220: Robust timeout handling with helpful diagnostics.

The timeout exception handling correctly:

  • Catches subprocess.TimeoutExpired from the underlying system call
  • Preserves partial stdout for debugging (even attempting decode from bytes)
  • Raises a detailed MFCException with timeout value, case info, and command

The broad Exception catch on Line 207 is defensive coding for decode errors and is acceptable here. The detailed error message (flagged by static analysis) provides valuable diagnostic information for debugging hung MPI runs.

toolchain/pyproject.toml (2)

42-42: Pyrometheus repository accessibility verified.

The verification confirms that the new repository sbryngelson/pyrometheus-bryngelson is publicly accessible and the OpenMPTest branch exists. The git dependency should resolve correctly.


40-40: I can see that cantera 3.2.0 is available. Now I need to verify two things: (1) whether there are breaking changes between 3.1.0 and 3.2.0, and (2) what timeout handling was introduced in this PR and whether it's compatible with newer versions.

Now I need to check the actual PR changes to understand what timeout handling was introduced and whether it's compatible with newer cantera versions:

Based on my verification:

Cantera 3.2.0 is available, with over 800 commits since 3.1.0 (released in December 2024). The version constraint relaxation from ==3.1.0 to >=3.1.0 allows cantera 3.2.0 and future versions.

The public release notes for 3.2.0 do not highlight major breaking changes that would prevent compatibility. However, the full detailed changelog for 3.2.0 was not fully accessible through web search to comprehensively verify all API compatibility concerns.

Verify cantera 3.2.0 compatibility with your timeout handling implementation.

The version constraint was relaxed from ==3.1.0 to >=3.1.0, allowing cantera 3.2.0+. While no major breaking changes are documented in publicly available release notes, you should test the timeout handling code introduced in this PR against cantera 3.2.0 to ensure compatibility before merging.

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No issues found across 4 files

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codecov bot commented Nov 22, 2025

Codecov Report

✅ All modified and coverable lines are covered by tests.
✅ Project coverage is 44.35%. Comparing base (11375f3) to head (ba31757).
⚠️ Report is 3 commits behind head on master.

Additional details and impacted files
@@           Coverage Diff           @@
##           master    #1058   +/-   ##
=======================================
  Coverage   44.35%   44.35%           
=======================================
  Files          71       71           
  Lines       20587    20587           
  Branches     1993     1993           
=======================================
  Hits         9132     9132           
  Misses      10310    10310           
  Partials     1145     1145           

☔ View full report in Codecov by Sentry.
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codeant-ai bot commented Nov 25, 2025

CodeAnt AI is running Incremental review

@codeant-ai codeant-ai bot added size:M This PR changes 30-99 lines, ignoring generated files and removed size:M This PR changes 30-99 lines, ignoring generated files labels Nov 25, 2025
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CodeAnt AI Incremental review completed.

@sbryngelson sbryngelson deleted the 2rank branch November 29, 2025 16:11
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Review effort 2/5 size:M This PR changes 30-99 lines, ignoring generated files

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